ao link

You are viewing 1 of your 1 free articles

A modular factory where one in three staff are prisoners on day release

On the factory floor of a warehouse in Peterborough, prisoners on day release are helping to make modular homes that will be erected as social housing and temporary accommodation. The project also has promising results in reducing the rate of reoffending. James Riding visits to find out more

Linked InTwitterFacebookeCard
The factory floor of Zed Pods’ modular housing facility in Peterborough
The factory floor of Zed Pods’ modular housing facility in Peterborough, where prisoners on day release help to build the modules (picture: James Riding)
Sharelines

LinkedIn IHA modular factory where one in three staff are prisoners on day release #UKhousing

Mike, a middle-aged man with turquoise eyes, works for a developer in its modular housing factory. He is also a prisoner on day release.

The factory in Peterborough where Mike works is part of a scheme called Prisoners Building Homes, which aims to find workers and upskill prison leavers. The 50,000 sq ft facility belongs to developer Zed Pods, which builds modular homes for social rent and move-on accommodation for homeless families. Seventeen of its construction staff – a third of the factory floor workforce – are prisoners on day release.

Inside Housing has come to the factory to find out more about this scheme, as well as the hopes of the organisers that it could reduce reoffending.

Mike, whose surname we have withheld for privacy, was given an imprisonment for public protection sentence. These sentences were handed out from 2005 to 2012 and mean he was initially given no release date. A spokesperson for Zed Pods says: “We employ inmates based on the person and don’t consider/keep records of their past history.”


Read more

Major house builder to sell modular factory as it exits sectorMajor house builder to sell modular factory as it exits sector
MMC is still going wrong, but it’s not too late to fix itMMC is still going wrong, but it’s not too late to fix it

At 5am, Mike leaves his Category D open prison in Lincolnshire to get to the factory in Peterborough. He finishes work at 5.30pm and returns to prison at 7.30pm. His hours are long and “a bit degrading”. Broadly though, he says, “I’m quite happy here.”

A trained pastry chef, he was unable to put his skills to use in prison. “It’s soul-destroying,” he says. “I had no hope.” Then last year he started a national vocational qualification that allows him to work on construction sites. “This has given me some kind of hope,” Mike says.

‘Offering another step forward’

Employment schemes such as Prisoners Building Homes are “offering another step forward” for offenders, Mike says. He believes there are “too many people in jail today due to lack of work”, while he also says that “a lot of lads in the system are reluctant to start work when they get out of jail”.

A portion of Mike’s wage goes to the victim surcharge, which supports victims of crime to recover from trauma. “I thought I’d get all my wages, but they take 40% off.”

He has a jaded but surprisingly existential view of the world. “Either way, I’m an asset to someone,” he muses, meaning he is either working for a house builder or he is a cog in the criminal justice machine.

Britain has a skills crisis and a prison problem. Over the next five years, some 207,000 people will need to be brought into the construction industry to meet rising demand and workforce churn, according to the Construction Industry Training Board.

Meanwhile, Britain’s prisons are at maximum capacity. When the Labour government was elected in summer 2024, one of its first actions was to release a record number of prisoners before the end of their sentences to mitigate prison overcrowding.

Lord Timpson, minister for prisons, probation and reducing reoffending, has long advocated employing ex-offenders. He told the Financial Times in May that “a lot of people who leave prison have the potential to live a crime-free life, get a job, pay tax, have meaningful relationships and contribute”.

Zed Pods is one of seven employers signed up to Prisoners Building Homes. The scheme was set up in 2021 by five police and crime commissioners in South West England and is supported by One Public Estate, which is a partnership between the Office of Government Property, the Local Government Association and the Ministry of Housing, Communities and Local Government (MHCLG).

The programme is currently delivering 82 homes across 14 sites, with further pipeline sites under review.

Local authorities sign up to the process and different financing options are available to councils, including Homes England grant, MHCLG funds for homelessness accommodation and the Brownfield Land Release Fund.

Developers do not receive grant funding; they self-fund their prisoner employees. However, Debansu Das, business development director at Zed Pods, says the scheme helps to address “critical skills shortages” by “creating a pipeline of trained workers for our factory familiar with modular manufacturing processes”.

Zed Pods was introduced to the scheme through one of its council clients in 2023. Since then, it has been partnered with North Sea Camp Prison in Lincolnshire. A total of 31 prisoners have worked in the factory and completed the programme, of which 30 then got jobs. Most of these jobs are not in Peterborough, as the prison system means they are relocated to where their families are when they are released. However, seven participants were offered full-time positions at the Zed Pods factory and four are currently employed there.

Prisoners can be involved in several ways, such as constructing the modular units or their component parts, either in the prison workshop or at the modular factory while on day release. After their release, they can also work on development sites.

Workers in the Zed Pods factory construct modules for modular homes
Workers in the factory construct modules for modular homes. Once built, the modules will be taken to the development site (picture: James Riding)

Participants apply for the programme and are interviewed by the employer. Those on day release have been vetted and assessed as low risk by the Ministry of Justice; most are in open prisons and approaching the end of their sentence. They are employed on National Living Wage for 12 months and provided with construction training by the developer.

The employer arranges minibuses and a participant drives the others to work (the driver gets paid a little extra). Participants’ wages are processed by the developer with tax and National Insurance. They are not paid directly, but the wages held in a trust by the Ministry of Justice, which deducts a victim surcharge of up to 40%. This trust can be used to support participants’ families and resettlement post-release, such as a deposit to access a private rented home.

“From a security point of view, there’s a set boundary in a factory,” Mr Das says. This makes risk assessment easier than if the participants were working on a development site.

Of the 31 participants in the past two years, just one Zed Pods worker has reoffended since leaving prison. This is much lower than the national reoffending average. According to the most recent government statistics, over a third of adults released from prison or starting a court order will reoffend within a year.

“Prisoner employment schemes are one of the most powerful ways we can build safer, more hopeful communities,” says Helen Thompson, deputy chief executive of Calico Group, a charity and housing organisation.

Ruth Cox, director of services at homelessness charity Justlife Foundation, agrees. “So many of the people we support leave prison on the back foot, lacking in confidence, feeling out of touch with training and employment systems, worried about how they will be received in the community, missing the structure of prison life (however negative) and unsure how best to fill their time, while adapting to living in unsafe and unsuitable accommodation,” she says.

Robbie Cowbury, deputy chief executive at charity Back on Track Manchester, says: “Material things like housing and money are really important to prevent reoffending, but our experience over nearly 50 years is that these need to be combined with developing a new identity and feeling a sense of belonging.

“People get this in many ways, and employment can be one of the best. The sooner they have access to that, the more likely identity and belonging are to take hold.”

When Inside Housing visits Zed Pods, the factory workers are on their lunch break, kicking a football around outside in the courtyard. “Their presence has uplifted the morale of the existing workforce,” Mr Das says of the prisoners.

Zed Pods’ Fortis House scheme
Zed Pods’ Fortis House scheme will provide homes for homeless people (picture: Zed Pods)

A Zed Pods spokesperson says: “As part of our recruitment process, all incoming employees are informed about the Prisoners Building Homes programme and the cohort they will be working alongside. We also carry out regular integration activities to support team cohesion. As a result, there has never been any complaint from our regular workforce regarding the Prisoners Building Homes cohort.”

The modular construction process

Mr Das explains how timber is delivered at one end of the factory and is left to dry out. From there, the building follows a production line where modules are put together from steel frames with timber infills. Windows, electricals and kitchen cupboards are then fitted. The finished module is covered with waterproof plastic before being put on a lorry to be taken to the site.

The construction process has been modernised in several ways. Photos are taken at each step of the way – 60 in all – to form a production log, which is then linked to each module via a barcode, meaning residents can see exactly how their home was built. In other ways, though, the work is still quite manual. Modules are pushed around the factory on trolleys – there are no robots or cranes. It takes 16 working days to make one module.

The past couple of years have been tough for modular house builders. Companies that were once big players, including TopHat, Ilke Homes and L&G Modular Homes, have halted construction. The few modular housing schemes coming through are experimental pilots, such as Wates’ temporary ‘Meanwhile’ homes project in the London Borough of Havering.

Zed Pods is something of an exception. Its homes, such as those at Fortis House – a 23-home scheme for homeless people built for Ashford Council in Kent – are designed to be permanent, sturdy and high quality, with heat pumps, solar panels and a 60-year warranty. (Although the company’s name contains the word ‘pods’, it prefers to call its output “factory-made modules” to avoid what Mr Das calls “preconceived notions of temporary, low-quality units”.) 

Its clients are mostly councils. The developer positions itself as a problem-solver, building on tricky council-owned brownfield sites such as car parks where use has gone down or situated in flood zones. Fortis House is a case in point – the scheme sits on two-metre stilts, keeping the car park underneath useable in summer and the homes above dry when it floods in winter.

The second factor is scale – or lack thereof. Mr Das is happy to grow the business steadily, rather than pursuing scale at all costs, as many of the big private equity-backed builders tried to do. “We have no debt, no big overheads to pay,” he says. Other modular builders were “too ambitious” due to their private equity funders, he believes. “We’re not so driven by volume… planning is the big issue.”

Zed Pods was founded in 2016 and began its first project in 2019. Its factory in Peterborough is now the biggest British offsite facility still open, but it is less than half the size of TopHat’s shuttered facility in Derby.

Mr Das says his factory can churn out up to 250 homes a year with its employees on single shifts. “That’s keeping up with demand,” he says. The company’s five-year plan is to open two to three more factories of “a similar size” around the country.

Zed Pods is currently making a profit, Mr Das says, (it had net assets of £2.3m in 2024, up from £1.8m the year before, according to Companies House filings) and its order book goes up to the first quarter of 2027. “We could turn off the factory and it wouldn’t sink us,” he adds. The developer is also building a rooftop penthouse on Pall Mall in central London for a private client, although this is still in the early design phase.

As for Mike, his parole came up in March. He hopes to be released by October and return to making pastries and providing for his two daughters. “It’s always positive – you’re moving forward,” he says. “If you stay positive-minded, positive things happen.”

Recent longform articles by James Riding

First large landlord gets C1 – Inside Housing speaks to its chief executive
Places for People has just become one of the first large housing associations to get a top C1 rating under the consumer standards. James Riding talks to Greg Reed, its chief executive, about tenant satisfaction, the ESG backlash, the role of smaller landlords in meeting the 1.5 million homes target and his new well-being campaign

Stock transfers and development deals: the new wave of delivery by for-profits
For-profit housing providers have entered the affordable housing space in a big way. James Riding and Jenny Messenger find out who the biggest players are, who is backing them and what strategies they are taking

The TikTok entrepreneur making a profit from ‘social housing’
On TikTok, Jack Wicks has been advertising high-return investments in his company Social Housing Group. James Riding reports

Sign up for our development and finance newsletter

A block of flats under construction
Picture: Alamy
Linked InTwitterFacebookeCard
Add New Comment
You must be logged in to comment.